2.5.3 Control Charts for Attributes: …………………………………………………………………………… 24 Conclusively,, the findings of this research shows that none of the points fell above or below the specification limits, and thus the process was in state of statistical control or simply in control. or conformance boundary, range specified for a characteristic. Application of Statistical Process Control in a Production . Our materials are up to date, complete (chapters 1 -5, with abstract, reference, and appendixes), and well written by our professional team. Nigeria, but was restricted to Benok Ceramics and Trading Industry Onne, Eleme Thus, it is INTRODUCTION ……………………………………………………………………………………………………………………… 1 To determine and analyze the process capability of the filling process so as to ascertain which of them fills the bottles/containers according to specifications. THE APPLICATION OF STATISTICAL QUALITY CONTROL IN PLASTIC PRODUCING INDUSTRY (A CASE STUDY OF ADAOBI PLASTIC NIG LTD ABA). control the percentage or proportion of defectives per sample of Benok Ceramic In a country like Nigeria where the culture of reading is not well developed and imbibed by individuals and organizations, there is a strong tendency that information (data) collected will contain errors of misrepresentation especially in a study of this nature where the information (data) sought concerns the internal and operational issues of an organization as it might be rightly or wrongly thought that divulging such information will be inimical to public judgment. The company has gradually etched itself into the Nigeria Foods & Beverages market by maintaining high quality product backed by best technology in all its operations. Our primary objective is to assist and guide final year students with well researched and quality project topics, project works, research guides, and project materials, at a very reduced and affordable price. In his original works, Shewhart called these “chance causes” and “assignable causes.” The basic idea is that if every known influence on a process is held constant, the output will still show some random variation. 4. 3.1 Preview ………………………………………………………………………………………………………………… 32 QM uses a systems perspective because it is not a program for one department, but a responsibility of everyone in the organization. chart for number of defects (c-Chart). This book set the tone for subsequent applications of … chart for mean (X-Chart), ii. A list of basic terms and definitions in REFERENCES ………………………………………………………………………………………………………………………… 51 2.2 The Definition and Dimensions of Quality ………………………………………………………………………… 9 Measurement Process: A set of operation to determine 3.7.2 Cpk for Bottle fillers …………………………………………………………………………………………. However, because of the importance of some with USL and LSL. This research work title;“Application of Statistical Quality Control in Foods& Beverages Industry. To establish the upper and lower control limits of machines processing lines using SPC technique as QC tool 3.5.3 The resulting X-bar Control Chart for Bottle filler ………………………………………………… 42 Application of statistical and quality control will give a strength, confidence and reliability to demonstrate the retrospective process validation Keywords: Retrospective, Statistical Tool, Quality Control Tool, Validation, Process Validation I. This research on the topic “Application of 2. Competition is one of the most important factors in running a business in the world economy today. To achieve the aim and objectives of this project work, quality control data were collected through the primary source (i.e. statistics in quality control, and to show the extent to which the application ADVERTISEMENTS: Important techniques of applying statistical quality control are: (A) Quality Control Charts and (B) Acceptance Sampling. Quality has become a major tiles. The next time you are walking through a store, take a moment to stop and look around. The following equation summarizes the relationship Value: Value of key characteristics for several From the onset, some facts that are likely to hinder the full realization of the objective of the study must be made clear. 3.6.2 Determining the process capability for Bottle Filler: ……………………………………………. It involves detailed evaluations of particular features, as well as a method of general evaluation. This study is concerned with the process through Quality control (QC) is important not just in the production or transformation process, but earlier at the design stage and later at the service stage as well. 2.7 Types and Causes of Variation in Sqc ………………………………………………………………………… 26 Finally, statistical quality control come with Relying on the probability theory, SQC evaluates batch quality and controls the quality of processes or products It makes the inspection more reliable and less costly. Since statistical quality control has to Since the best way to control quality in any manufacturing/production or non- manufacturing industry is to „built-in quality‟ during the production process stages. Nominal or target value: It is almost impossible to 1.6 Scope of the Study Control Statistical quality control 1. (A CASE STUDY OF BENOK CERAMICS AND TRADING INDUSTRY ONNE, ELEME IN RIVERS STATE). an intended or specified use. Reliability ………………………………………………………………………………………………………………. Finally, statistical quality control come with numerous benefits in the sense that it also plays and integral in managements and process control. The company is fully into the manufacture and distribution of quality fruit juices and non – alcoholic beverages ranging from Pineapple juice, Orange juice, Bottle and Sachet water, Yogurt, Sobo, and many more. control chart for number of defect in this project will be applied to control These were some of the questions posed for this write up. Ltd is a renowned organization in Lagos and Kano metropolis. 2.8.2 Process Capability Index (Cpk) …………………………………………………………………………………. Key characteristics: A quality characteristic the 2.0 HISTORY OF STATISTICAL QUALITY CONTROL     7, 2.2 INTERNATIONAL STANARDS AND SPECIFICATION        8, 2.3 QUALITY AUDIT, COMFORMITY AND CERTIFICATION  10, 2.5 CAUSES OF VARIATION IN A CONTROL CHART    12, 2.6 PREVIOUS STUDIES IN QUALITY CONTROL  13, 2.7 PREVIOUS STUDIES ON CONTROL CHART FOR C  16, 2.8 PREVIOUS STUDIES ON CONTROL CHART FOR P  17, 3.3    DESIGN 1.2 Statement of the Problem ……………………………………………………………………………………………… 3 Applications of statistical quality control to cardiac. 2.5.1 Types of Control Charts with their Applications ………………………………………………………… 21 of statistics in quality control has improved the economic and industrial a book on statistical quality control, "Economic Control of Quality of Manufactured Product", published by Van Nostrand in New York. the value of a quantity. Durability ………………………………………………………………………………………………………………. 2.2.3. For any organization to achieve its objectives of profit maximization, it is required that its products must be of high quality, so as to satisfy its customers and be able to compete with any other product in the market. Set up in-process quality control procedures! systematic process to monitor and improve the quality of product, e.g. numerous benefits in the sense that it also plays and integral in managements Control One method, referred to as acceptance sampling, can be used when a decision must be made to accept or reject a group of parts or items based on the quality found in a sample. distributed defectively. 28 statistical techniques called “CONTROL CHARTS”. The statistical quality control method has wide applications in the textile industry. others. 1.3 The Present Research Study Quality is a competitive advantage and therefore any business that can delight customers by improving and controlling quality can dominate its competitors (Douglas,2009). This is a video on quality control, specifically speaking on statistical process control (SPC). As noted in a report from a top-ranked healthcare system which has applied SPC widely: “Among the most powerful quality management tools that IHC [Intermountain Health Care, USA] has applied is statistical process control, SPC. However, those ones out of control which are attributed to assignable causes such as lack of personal training, poor mix, mechanical fault, etc, are to be subjected to process monitoring and evaluation so as to better their products. 40 Inspired by the Encyclopedia of Statistical Sciences, Second Edition (ESS2e), this volume presents a concise, well-rounded focus on the statistical concepts and applications that are essential for understanding gathered data in the fields of engineering, quality control, and the physical sciences. Statistical Quality Control A quality control system using statistical techniques to control quality by performing inspection, testing and analysis to conclude whether the product is as stated or designed quality standard. 3.5.4 The resulting R-Chart Control for Bottle filler ……………………………………………………… 42 chart for fraction defectives (p-Chart), v.       Control Limited”, aims to apply statistical process control (SPC) technique as a quality control (QC) tool to production processes of Habila Food and Beverages Nigeria. Preview Abstract or chapter one below. The Control expectation. 1.8 Company Description ata Glance The various control charts This study is based on the fact that no industry will operate and continue its existence effectively without primary concern given to the application of statistical quality control. in Rivers State. The Top 3 Benefits of Statistical Process Control Software for Quality Control. Statistical process control (SPC) is a method of quality control which employs statistical methods to monitor and control a process. process and the product in plan. chart for number of defects (C-chart) and control chart for fraction defectives Statistical quality control (SQC) 1930s: The application of statistical methods (specifically control charts and acceptance sampling) to quality control: 556: Total quality control (TQC) 1956: Popularized by Armand V. Feigenbaum in a Harvard Business Review article and book of the same name. DECLARATION ……………………………………………………………………………………………………………………….. ii 2.3.2. STATISTICAL QUALITY CONTROL John M. Howell Statistical Quality Control is the application of statistical methods to manufacturing and industrial problems. 1.4 Aim and Objectives of the Study Statistical quality control, the use of statistical methods in the monitoring and maintaining of the quality of products and services. 2.1.2 Quality Control and Quality Assurance …………………………………………………………………….. 15 Process . 2.2.8. 2.4.1 The Statistical Quality Control Technique …………………………………………………………………. Edustore.NG is an academic website built in Nigeria that is registered with the corporate affairs commission (CAC: BN 2546302) with over 20,000 research material guides. The important of this study cannot be over emphasized owing to the fact that applying SPC technique of QC to Habila Foods and Beverages Nig. 1. Quality control is a part of quality management (150 Does both bottles and cans of the products properly filled as calibrated by the machines? Fortunately though, this dilemma is addressed by the application of Statistical Quality Control in measuring and evaluating the quality of the products. It is based on the calculus of probability and on mathematical statistics. CHAPTER TWO ………………………………………………………………………………………………………………………. A key concept within SPC is that variation in processes may be due to two basic types of causes. We understand the Time Factor, & we have simplified the process so that you can get your projects instantly. This research on the topic “The Application of However, the technique could be extended and applied to other process lines and other divisions of the organization where it is necessary. i.e., a unit that does not meet the specification. Control charts are the most common tools for determining whether a process is under statistical control [1, 2]. 27 chart for standard deviation (Ō), iv. To monitor the stages of production process using control chart in order to ensure One of the major roles of the operations manager is to make sure his or her firm can deliver a quality product to the right place at the right time and with a right price (Douglas, 2009). manufactured article or service by achieving the quality of the production will be applied. This helps to ensure that the process operates efficiently, producing more specification-conforming products with less waste (rework or scrap). 7 1.1Background tothe Study 4.4 Analyzing the Process Capability Values ……………………………………………………………………. 5 The data was presented in a tabular form whereas the control chart for number of defects per unit (C- chart) and control chart for fraction of defectives (P-chart) was used to analyze the process. characteristics value. application of some statistical concept in quality control to reduce the defect Trading Industry, I found out that some of their products were produced and 3. 2. Non-conforming product or service: A product or which information on the quality of product or services of an industry is 3.7 Determining the Process Capability Index (Cpk) Of The Machine Fillers ………………………… 44 2.3.1 Statistical Process Control (SPC) ……………………………………………………………………………… 12 Control TABLE OF CONTENT ……………………………………………………………………………………………………………… vii 3 Price is, of course, one of the major issues in whether a sale is made or lost. LIST OF FIGURES …………………………………………………………………………………………………………………….. x This need for flexibility is supported by the 25 Specification limit: This is the level of tolerance inadequacy, this therefore, hindered the range at which this project worked Statistical Quality Control 1 2. 2.3 Statistical Thinking for Quality ………………………………………………………………………………………. almost every product or service ever designed, there is more than one organization trying to make a sale. To The above fact is further compounded by the following limitations: SUMMARY, CONCLUSION AND RECOMMENDATIONS ………………………………………………………………. sector. between these terms: One sided tolerance: It relates to characteristic service with one or more non-conformities. 1. 3.2 Items Used ……………………………………………………………………………………………………………. ix The principal aim of this project work is to apply SPC as a QC tool to Habila food and beverages Nig. 3.6 Measuring the Process Capability (Cp) Of the Machine Fillers ……………………………………… 43 1.1 Background to the Study ………………………………………………………………………………………………… 1 quality product. To profound possible solution to causes of variation identified in (2) above Habila has nine (9) installed machines in fruit and juice section where this research work was carried out, well calibrated for filling bottles and cans drinks. Also, this Hence, this project work focused on the application of statistical quality control technique to Habila Food and Beverage Nigeria Limited, in order to control and improve the quality of their products so as to remain in the competitive market. ii. Tamini and Sebastianelli (1996), says Quality can be a confusing concept, partly because people view quality in relation to differing criteria based on their individual roles in the production- marketing chain. 4. Thus with statistical quality control, variations are measured, analyzed, and rectified. (A) Quality Control Charts: A quality control chart is a graphic presentation of the expected variations in quality. Control Thereafter, the respective statistical parameters such as the Means, Ranges, Standard Deviations, Centre Line Control Limit, (CL), Upper Control Limit (UCL) and Lower Control Limit (LCL) were developed and analyzed for the company using statistical approach. products a simple value is the desired quality level of a characteristics. Think about the level of care that went into inspecting each product that is for sale. measure take to avoid likely decline in business prospective. Maruf Ariyo Raheem. Bookmark not defined. ceramic    30, Table 4.2: Data Analysis Using P-Chart    33, TABLE: 4.1: Data Analysis Using c-chart 31. Acase study of Habila Food and Beverages Nigeria. control chart for fraction defective will be applied in this project work to The poor implementation of statistical quality 46 It is of this view that this project work be carry out to ascertain whether their machining processes falls within or outside the predetermined control limits of the manufacturing process. 44 and thus lead to production of defective products because the quality control Also, this project work consists of a great percentage of 2.8 Process Capability (PC) ……………………………………………………………………………………………. In fact, a reputation for producing quality products is often a major marketing issue (Akinnola, 2009). The challenge is to design ways tomaximize the ability to monitor the quality of products being produced and eliminatedefects.One way to ensure a quality product is to built-in quality into the production process (Akinnola, 2009). Defective important tounderstand the various perspectives from which quality is viewed in order to fully appreciate the role it plays in the many parts of a business organization. Hence, this project work was carried out on processing lines of the machines in fruit and juice section of the company in order to monitor the volume dispersion in the filling processes. The main objective of statistical quality control (SQC) is to achieve quality in production and service orga- nizations, through the use of adequate statistical techniques. ACKNOWLEDGEMENT …………………………………………………………………………………………………………….. v Manufacturers stock raw materials with poor quality the next; consequently, it is nonsense for identical items having a key 5.1 Summary ………………………………………………………………………………………………………………. Controlling and improving quality has become an important business strategy for many organizations, manufacturers, distributors, transportation companies, financial services organizations, health care providers, private and government agencies. Download this complete Project material titled; The Application Of Statistical Quality Control Technique In Food And Beverage Industry A Case Study Of Habila Food And Breverages Nigeria Ltd- Kano with abstract, chapters 1-5, references, and questionnaire. accordance with the 150 standard follows: Defect: Non-fulfillment of a requirement related to This is aimed at lowering the cost of such products in the open market as well as offer new methods on food preservation. A second method, referred to as statistical process control, uses graphical displays … 1.3 The Present Research Study …………………………………………………………………………………………… 3 These methods, which were first employed less than thirty years ago, are widely used today. 2 Statistical quality control (SQC) is the term used to describe the set of statistical tools used by quality professionals. 1.2 Statement of the Problem demonstrate the importance of some statistical quality control measure over the collected, analyzed and conformity is ensured. 2.5 Quality Control Charts …………………………………………………………………………………………….. 19 Limited. Aesthetics ……………………………………………………………………………………………………………. 2. Conformance to Standards ……………………………………………………………………………………. control in Benok Ceramics and Trading Industry may result to: i. necessary defective I.e. Statistical Quality Control in Industry”, which ought to cover all industries 3.4 Establishing the Mean, Range and Standard Deviation (S.D) using Excel ……………………….. 34 It becomes increasing apparent that decision must be made on facts, not just opinions; consequently, data must be gathered and analyzed in order to help guild the decision making process and as such SPC technique would help in analyzing the process quality of Habila Food and Beverages Nigeria Limited so as to monitor the volume dispersion in the filling process. directly from the Quality Control Department of the company). 2.4.2 Types of SQC Tools ………………………………………………………………………………………….. 17 TITLE PAGE ………………………………………………………………………………….. Error! The application of statistical techniques to measure and evaluate the quality of a product, service, or process. Two sided tolerance: It refers to characteristics In one application involving the operation of a drier, samples of the output were taken at periodic intervals; the average value for each sample was computed and recorded on a chart called an x¯ chart. Habila Foods & Beverages Nig. 15 This research area was limited to just production process line of the company. Perceived Quality …………………………………………………………………………………………………. This study is based on the fact that no industry will Applications of statistical quality control to cardiac surgery - The Annals of Thoracic Surgery Application of Statistical Quality Control in Manufacturing Process. or error rate of products will be considered. Statistical quality control (SQC) is defined as the application of the 14 statistical and analytical tools (7-QC and 7-SUPP) to monitor process outputs (dependent variables). Having once bought the economic tiles of Benok Ceramics and 9 INTRODUCTION |, Comparative Analysis on Corporate Social Responsibility Laws: Perspectives From UK, European Union and Nigeria, Counterinsurgency In Northern Eastern Nigeria 2009 Till Date, Youths and Post-Military Democracy In Nigeria, DESIGN ANALYSIS OF CONSUMER PERCEPTION AND RESPONSE RATE TO LOCALLY MADE TEXTILE MATERIALS IN MAJOR BUSINESS DISTRICTS IN NIGERIA, THE ROLE OF MASS MEDIA TO THE GROWTH OF SMES IN BENIN CITY, ENTREPRENEURIAL DEVELOPMENT AND ITS IMPACT ON THE ECONOMY OF BAYELSA STATE, THE MENACE OF CHILD TRAFFICKING AND ABUSE IN NIGERIA, Lack Of Awareness On Prevention Of Anaemia In Pregnancy Among Pregnant Women In Rural Area, Auditor Size And Audit Quality Evidence From Nigeria, List of Mechanical Engineering Project Topics and Materials PDF, (PDF) The Application Of Statistical Quality Control Technique In Food And Beverage Industry A Case Study Of Habila Food And Breverages Nigeria Ltd- Kano, AGRICULTURAL BUSINESS & FINANCIAL MANAGEMENT, INDUSTRIAL RELATIONS AND PERSONNEL MANAGEMENT. 2.4 The Role of Statistic in Quality ………………………………………………………………………………………. ABSTRACT …………………………………………………………………………………………………………………………….. vi to ensure that correct information is sourced and appropriate corrective the member of defects per unit of Benok Ceramics tiles. There is a substantial return on investment from improved quality and from successfully employing quality as an integral part of overall business strategy. Shewhart said that this random variation is caused by chance causes—it is unavoidable and statistical methods can be used to understand them. 3.5.2 The resulting R-Chart Control for Can filler ………………………………………………………… 41 LIST OF TABLES ……………………………………………………………………………………………………………………… xi the application of statistical quality control in plastic producing industry (a case study of adaobi plastic nig ltd aba) ABSTRACT For any organization to achieve its objectives of profit maximization, it is required that its products must be of high quality, so as to satisfy its customers and be able to compete with any other product in the market. Applications of Statistical Quality Control to Cardiac Surgery David M. Shahian, MD, Warren A. Williamson, MD, Lars G. Svensson, MD, PhD, Joseph D. Restuccia, DrPH, and Richard S. D'Agostino, MD Department of Thoracic and Cardiovascular Surgery, Lahey Hitchcock Medical Center, Burlington, and Boston University Graduate School of Management, Boston, Massachusetts Background. 30 Polytechnic, Road, Bori, Rivers State, Nigeria, THE APPLICATION OF STATISTICAL QUALITY CONTROL IN INDUSTRY, STATISTICAL ANALYSIS ON INFANT MORTALITY RATE, ASSESSING THE EFFECT OF LANDLORD AND TENANT RELATIONSHIP ON PROPERTY VALUES IN BORI, WORKPLACE ETHICS AND EMPLOYEE PERFORMANCE (A SURVEY OF MANUFACTURING FIRMS IN RIVERS STATE), WORKPLACE SPIRITUALITY AND ORGANIZATIONAL EFFECTIVENESS (A STUDY OF SELECTED EXPLORATORY OIL FIRMS IN RIVERS STATE), WORK ENVIRONMENT AND THE PERFORMANCE OF ORGANIZATIONS, Agricultural Engineering Project Topics and Materials, Animal Health Project Topics and Materials, Animal Production and Health Technology Project Topics and Materials, Applied Biochemistry Project Topics and Materials, Applied Fisheries and Aquaculture project topics and Material, Architecture Project Topics and Materials, Banking and Finance Project Topics and Materials, Building Technology Project Topics and Materials, Business Administration Project Topics and Materials, Chemical Engineering project Topics and Materials, Chemical Pathology Project Topics and Material, Civil Engineering Project Topics and Materials, Co-operative and Rural Development Project Topics and Materials, Co-operative Economics and Management Project Topics and Materials, Community Medicine Project Topics and Materials, Crop Science Project Topics and Materials, Electrical and Electronics Engineering Project Topics and Materials, English Language and Literature Project Topics and Materials, Environmental Project Topics and Materials, Estate Management Project Topics and Materials, Fine and Applied Arts Project Topics and Materials, Food Science Project Topics and Materials, Geography and Planning Project Topics and Materials, Geoinformatics and Surveying Project Topics and Materials, Guidance and Counselling Project Topics and Materials, Hotel Management Technology Project Topics and Materials, Human Resource Project Topics and Management, ICT/Computer Science Project Topics and Materials, Mass Communication Project Topics and Materials, Mathematics Statistics Project Topics and Materials, Office Technology Management Project Topics and Materials, Science Laboratory Technology Project Topics and Materials, Urban and regional planning project topics and materials, BUSINESS MANAGEMENT PROJECT TOPICS AND MATERIALS. 2.2.7. Features ……………………………………………………………………………………………………………… 10 2.1 Review of Related Literature ………………………………………………………………………………………….. 7 32 conformance boundary. and process control. 3.4.1 The Mean, Range and S.D of Can fillers …………………………………………………………….. 35 business strategy for measuring productivity and gaining completive advantage. The Importance of SPC ………………………………………………………………………………………….. 12 1.5 Significance of the Study ………………………………………………………………………………………………… 4 Upper specification limit (USL): It is the upper Although originally developed for use in manufacturing, statistical quality control techniques may be applicable to other frequently performed, standardized processes. with only one specification limit. Introduction Pharmaceutical Process Validation is the most important and recognized parameters of cGMP. METHODOLOGY …………………………………………………………………………………………………………………… 32 chart for range (K-Chart), iii. The basic research questions that prompted this write up are: 9 i. introduction of limit and tolerances. Copyright © 2020 Edu Electronic Books NIG. Ltd would not only eliminates the need for final inspection, identify the causes of variation ( if any) but equally reduces the amount of inefficient production lines alone with direct and indirect labor costs. distribution of products. REVIEW LITERATURE ………………………………………………………………………………………………………………. conformance boundary. 4.3 The Control Charts ………………………………………………………………………………………………… 47 its processes in fruit and juice section. The Statistical Quality Control in Industry” ought to cover all industries within PRECIA MOLEN assists you in the quality monitoring of your production with the SQC application. The resulting Control Charts was also constructed using the parameters developed for better understanding and visibility. iii. 5 ABSTRACT. in Nigeria but due to some constraints like; finance, and some other We have all had the experience of purchasing a product only to discover that it is defective in some waysor does not function the way it was designed to; drinks in cans or bottles not properly filled up as expected.Asconsumers, weexpect the products we purchase should be able to satisfy our needs. Serviceability ……………………………………………………………………………………………………….. 10 (A case study of Benok ceramics and Trading Industry Onne, Eteme in Rivers State). the application of statistical quality control. To One of the identified factors that contribute to product defects is variation in the production process. effectively was restricted to Benok Ceramics and Trading Industry, Onne, Eleme 48 viii To keep quality at the desirable levels, all firms employ the concept of quality control. This research work is proposed on application of statistical quality control in industry. requirement. The main aim to this study is to show the extent to which the application of statistics in quality control has helped to improve the economic and industrial sector; to find out if the defective production and distribution of ceramic tiles of Benok Ceramics and Trading Industry Onne was as a result of poor implementation of statistical quality control in the industry; to suggest possible methods to the observed problem facing the application of statistics in quality control. The specific objectives are; 10 CHAPTER FIVE ……………………………………………………………………………………………………………………… 49 and maintaining conformity of the quality products. Products were produced and distributed defectively without accreditations to deserving firm by appropriate standard body. the processes, also needs to be addressed most especially in this era of strain on the resources and rising costs of manufacturing/production. I. nternational J. ournal of I. nnovative R. esearch in S. cience, E. ngineering and T. Controlling and improving Quality has become an important business strategy for many organizations, because a business that can delight customers by improving and controlling quality can dominate its competitors. tiles were taken in Ten (10) samples of size hundred (100) each from a lot to DEDICATION …………………………………………………………………………………………………………………………. 2.2.5. 900:2005) focused on the fulfillment of quality requirements. 3.5 Construction of Control Charts for both Can and Bottle filler ………………………………………. Quality has become one of the most important consumer decision factors in the selection among competing products and services. 3.3 Data Collection ………………………………………………………………………………………………………. The objectives of this research work are: i. It can be any store, really, as long as there are products that line the shelves or showroom. Ltd in order to monitor the volume dispersion in the filling process, thereby reducing the stress of final inspection of products produced. The researcher therefore adopted the primary (qualitative) design method to enable the collection of necessary data. 3.5.1 The resulting X-bar Control Chart for Can filler …………………………………………………… 40 machines were not meant to be function at a time, most often, four (4) or five (5) normally in operation while the others were on stand-by mode. ceramics and Trading Industry Onne, Eleme in Rivers State. 3.6.1 Determining the process capability for Can Filler: ……………………………………………….. 43 Statistical quality control may be carried out as part of the production process, as a final quality control check or during random checks by quality control departments. 4.2 Analyzing the Established Parameters ……………………………………………………………………………. within the range of this study are: i. It is not enough to focus on the finished products that customers received. ISSN (Online) : 2319 - 8753 ISSN (Print) : 2347 - 6710. SQC application : Statistical Quality Control As an industry producing or importing prepackaged products, you want to manage quality and perform reliable and efficient internal statistical controls. 3.4.3 The Mean, Range and S.D of Bottle fillers using excel ………………………………………….. 37 show if the defective products were as a result of poor implementation of 2.1.1 The Concept of Quality ………………………………………………………………………………………….. 14 Applications of statistical quality control to cardiac surgery. no longer fit for use. However, producers of products knowthat it is not always possible to inspect every product andevery aspect of the production process at all times. The phenomenon is widespread, regardless of whether the consumer is an individual, an industrial organization, a retail store, a bank or financial institution, or a military defense program, manufacturer, designer to mention but a few. 1.6 Scope of the Study ………………………………………………………………………………………………………… 4 The first assembly operation was performed many thousands of years 2.6 Distributions of data ………………………………………………………………………………………………. 11 CHAPTER FOUR ……………………………………………………………………………………………………………………. It is generally associated with a unit; a non-conformity unit, Consequently, understanding and improving quality are key factors leading to business success, growth, and enhanced competitiveness. What is SQC ? in Rivers State. 1.7 Limitation of the Study However, in order to achieve these objectives, the 49 operate and continue its existence effectively without primary concern given to All efforts to access other quality control data so as to expand the scope of this study prove abortive; hence this study is limited to (machines) production process lines only. Shahian DM(1), Williamson WA, Svensson LG, Restuccia JD, D'Agostino RS. Accordingly, a study that asked managers of 86 firms in the eastern United States to define quality; several dozen of different responses such as: perfection, consistency, eliminating waste, speed of delivery, compliance with policies and procedures, providing a good usable product, doing it right the first time, delighting or pleasing customers, and total customer service and satisfaction were obtained. Is Company‟s quality cost really known? EXPERIMENT/DATA COLLECTION 20, DISCUSSION, CONCLUSION AND RECOMMENDATIONS      37, TABLE 4.0: Reports the Number of nonconformities on SPC can be applied to any process where the "conforming product" (product meeting specifications) output can be measured. This research work title;“Application of Statistical Quality Control in Foods& Beverages Industry. See Article History. Subscribe today and give the gift of knowledge to yourself or a friend applications statistical quality control Systems Engineering Program. Defectives products abound in Nigeria due to poor implementation of statistical quality control in manufacturing industries. product or the service should have to fulfill customer’s requirement and Nonconformity: It is a non-fulfillment of a The main motive of this study is To construct the X – bar and R chart QC charts of the process and then use it to detect or identify the cause of variation (if any) in the production process before they result in defective products Though, all the 46 The result is a direct increase in bottom line profitability and to improve production processes. As part of its plans for expansion, the firm has procured a multi-million naira plant solely for the production of processed tomatoes and other food seasonings. In addition, the meaning of quality has evolved as the quality profession has grown and matured. 1.7 Limitation of the Study…………………………………………………………………………………………………… 5 16 6 A non-conforming product is not The scope of this project report covers only the machines processing line i.e. measures were not affected on the noted production batch or lot. 2.2.1 Performance: …………………………………………………………………………………………………………. Statistical quality control may be carried out as part of the production process, as a final quality control check or during random checks by quality control departments. 2.2.4. uncontrolled factors and with the intention to coordinate the activity Statistical quality control (SQC) is the use of statistical tools and techniques to monitor and maintain product quality in industries such as food, pharmaceuticals and many manufacturing environments. 3.3.2 Data extracted for Bottle filler Machines from appendix B …………………………………… 33 THE APPLICATION OF STATISTICAL QUALITY CONTROL IN PLASTIC PRODUCING INDUSTRY (A CASE STUDY OF ADAOBI PLASTIC NIG LTD ABA) ABSTRACT For any organization to achieve its objectives of profit maximization, it is required that its products must be of high quality, so as to The study lack sufficient access verify the given data 10 3. 32 statistical techniques over the other in detecting defective items, the control Thorough coverage of statistical process control (SPC) demonstrates the efficacy of statistically-oriented experiments in the context of process characterization, optimization, and acceptance sampling, while examination of the implementation process provides context to real-world applications. 5.2 Conclusion …………………………………………………………………………………………………………….. 49 chart for number of defectives (np-Chart), vi. 5.3 Recommendations …………………………………………………………………………………………………. If the cost of producing goods or services results in high prices, a firm may not be competitive. 45 research project will be beneficial in understanding current, future customer’s Therefore, numbers of non-conformities on ceramic CERTIFICATION ……………………………………………………………………………………………………………………… iii 2.2.6. 2.2.2. For Most notable among those tools are control charts. The greatest limitation was that the financial SQC Application Application of Statistical Quality Control. DISCUSSION OF RESULTs ……………………………………………………………………………………………………….. 46 Statistical process control (SPC) is the application of the same 14 tools to control process inputs (independent variables). Therefore, the finding has great commendation for the maintenance of the current statistical quality control practice in Benok Ceramics and Trading Industry Onne, Eleme in Rivers State. 49 Key tools used in SPC include run charts, control charts, a focus on continuous improvement, and From the results, it was found that most of the process data collated and analyzed lies within the designed range of specifications, gives values implying that the process is capable of producing acceptable product. 4.1 Collected Data …………………………………………………………………………………………………………….. 46 quality. study to effectively, therefore, made me to restrict this study to Benok 1. needs, meets customer’s requirement. CHAPTER THREE …………………………………………………………………………………………………………………… 32 1.5 Significance of the Study CHAPTER ONE ……………………………………………………………………………………………………………………….. 1 iv would have covered and the intention to co-ordinate the activities of this Can current data be used to improve the quality of machines processes, or is it just data for the sake of data? show how some statistical quality control measure can be used to ensure total Statistical quality control techniques are vital for monitoring the inherent variations that are present in all manufacturing processes. It is a 2.5.2 Control Charts for Variables ……………………………………………………………………………… 21 How these products are produced i.e. Lower specification limit (LSL): Is the lower 4 Does the company know when to perform preventive maintenance on machines? Douglas (2009) says, Quality is not just of concern in manufactured products, it is important in banking, hospital care, education, air travel, food industries, auto repair, postal delivery services and a host of other firms in the service industry.Quality management (QM) is the commonly used term for stressing quality within an organization. Some of the earliest success- ful applications of statistical quality control were in chemical processing. 3.3.1 Data extracted for Can filler Machines from appendix A ……………………………………… 32 For example, if we know that a process is only noticeably aff… Probability Concept: The probability concept is important for an Industrial Engineer as it forms the … Limited”, aims to apply statistical process control (SPC) technique as a quality control (QC) tool to production processes of Habila Food and Beverages Nigeria. 1.4 Aim and Objectives of the Study ……………………………………………………………………………………… 4 do with applying statistical methods or techniques with the goal of monitoring 9 Acase study of Habila Food and Beverages Nigeria. 3.4.4 Establishing Control Limits, Range and Standard Error for Bottle filler …………………… 38 50 1.4 SCOPE OF STUDY 3.7.1 Cpk for Can fillers …………………………………………………………………………………………….. 44 29 Author information: (1)Department of Thoracic and Cardiovascular Surgery, Lahey Hitchcock Medical Center, Burlington, Massachusetts 01805, USA. 7 10 Neither consultants nor business professionals agree on a universal definition. 1.8 Company Description at a Glance ……………………………………………………………………………………. APPENDICES ………………………………………………………………………………………………………………………… 54. ii. 3.4.2 Establishing Control Limits, Range and Standard Error for Can filler ……………………… 36 But another factor that a customer considers before buying a product is quality. 2 2.8.1 Measuring Process Capability …………………………………………………………………………………. Non-Fulfillment of a great percentage of statistical methods to manufacturing and industrial problems era of strain on the and! Lowering the cost of producing goods or services RESULTs in high prices, firm. Data …………………………………………………………………………………………………………….. 49 5.3 RECOMMENDATIONS ………………………………………………………………………………………………… variation is caused by chance causes—it is unavoidable and methods... Service should have to fulfill customer ’ s requirement service should have to fulfill customer ’ s requirement the?! 01805, USA and Kano metropolis is more than one organization trying to make a sale product,,! Due to poor implementation of statistical quality control is the term used to ensure quality... 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