... *Baffle plate *Slide out Log Rack *Ash Pan *Square Smoke Stack *2 Baffle Plate drains *Integrated Shadow Plate *Unique Throat design *Greaseable Bullet Hinge Detail We Can Now Build Your Smoker For You! FIREBOX RIGHT SIDE, W/ WARMING CAB, AND CART. This will help you know how big and what size cook chamber to look for. In the next post we will be talking more about the cook chamber and the smoke stack. Basically, it’s an adaptation of a traditional offset smoker. So lets think about this using water for example. This gap must be sized properly for the plate to work correctly, which brings us to talking about some fluid dynamics kind of stuff. Adhesives; Baffle Plates (Heat Deflector Tuning) Controllers: BBQ Smoker Temp Blower Fans Stokers Fans Adaptors Guru Qmaster Perfect Draft My smoker was running really hot! This hole must be sized properly. The Fire Box is built using 1/4 inch plate for thickness and durability. Reply Some tips use charcoal as your fuel and wood as your smoke. Needs regular oiling and TLC. I've been thinking I should build one of these, and this is a really clear how-to.I really like the super tall chimney : ), Question A great source for these items is the local scrap yard. Welcome to SmokerBuilder Manufacturing! Then you can start smoking! Heat baffle size in reverse flow smoker Q-talk. Baffle Plate and Cooking Grate of Reverse flow smoker design Tragically, I don't have any great pics of the puzzle plate however you can kinda observe it in this photo. It works out well ( in my mind) that I put the rf baffle an inch and a half above the opening and the cooking grate 4 inches above that. Here I did some short ribs, they came out awesome! Only for the first burn, get it hot, real hot. Wash the smoker inside and out, you want to get rid of any left over flux from welding and paint the smoker with some high heat paint. A family heirloom. It is important to consider the uses you want the smoker for. Invariably, the reverse flow smoker is not much different from the offset traditional flow smoker. looks like its perfect for a single rack of ribs. One of the technological features of baffle plates is called “reverse flow.” In short, the baffle plate diffuses heat evenly to allow for precise smoking. Part-2 will begin with the Fire Box. During this build I used a forklift for moving and lifting the smoker. This allows the meat to be bathed in the smoke and keeps direct heat off the meaty goodness. Made in Austin Texas, Franklin pits are a meld of artistry, science, and the highest quality materials and craftsmanship. See more ideas about bbq pit smoker, bbq pit, bbq smokers. Completely prevents burnt food near the fire box, balances temps left to right and allows for much easier control of your Oklahoma Joe's Highland (and Amarillo Model from Academy) Pair with our stainless water pan if desired. This is the Baffle Plate. Hinges were welded on the cooking chamber door and then bolted to the cooking chamber. Wish I could find a tank that sized. I was looking for a hot water heater several years back and was able to come up with them quite easily. Old hot water heaters of 40 gallon size is what you need. In smoker reverse flow, a baffle plate is placed at the bottom of the main chamber with an opening at the end. I will cover the ratio’s in another segment. I am determined to attempt it. Specifically a Reverse Flow Offset Smoker. All smokers have hot spots in them but reverse flow smokers tend to have less hot spots then other types of smokers. I welded on some legs to make a frame and some casters to the frame so the whole thing will roll. Reverse Flow Smokers can become very heavy as you build them. A Reverse Flow Smoker is a smoker which utilizes a “Baffle Plate” that is welded in solid in the “Cook Chamber” to control the flow of smoke and heat. Small tanks shaped how I want are like unicorn horns around my area. There are any number of ways to design and build a BBQ Smoker. This additional plate both protects the meat from the highest temperatures and directs smoke underneath and back over the meat for the perfect smoky flavor. It will move around the obstruction and  on the opposite side of the obstruction the water will form an eddie and swirl around a little bit. and I am not one who trusts it to be burned away with high heat) or metal composites/combinations when using heat to cook our own FOOD! The smoke coming from the firebox is directed by an additional baffle plate to the opposite side of the smoker and then drawn back across the cooking grill on its way to the chimney. Am I being overly concerned? The purpose of this plate is to direct the flow of the products of combustion to the opposite end of the cook chamber and in the process to absorb heat from them. A walk through the scrap yard is like a treasure hunt, Ive found some great materials and even found all the materials I needed for some of my builds! Reverse flow smoker baffle plate. or just too excited about the final project to care??? Made from high-temperature, heavy-gauge steel and equipped with a large charcoal basket, this reverse flow offset smoker … on Step 3. A flange was fabricated and chimney attached. I sized the firebox by using the following website to size my firebox http://www.feldoncentral.com/bbqcalculator.html. The biggest expense will be the steel to build the firebox as you want to use thick steel. DoublePan™ Gravity Feed Smoker DIY Kit Now available!!! Putting the door in can be eased a bit if you cut the side whee the hinges go completely and useing 1/4 inch black pipe , cut the pipe almost through and weld it to the one side where you want hinges, keeping the cut side of the pipe down...after its welded you can finish the other three sides of the door, and slip a bolt through the pipe, cut the last bit of bolt through and your hinges are perfectly aligned. If we design the baffle plate properly we will also be able to achieve proper combustion. How though, do you get all the oils and chemicales out of the metal, before using? I have a lot of friends who request me to cook for various functions. This design cooks from the bottom up. Literally no concerns at all? Google how a baffle works in the context for a smoker to get a better idea and the video also covers this. It extends most of the length of the cooking chamber and is welded in place. If we want the plate to absorb the heat evenly we need to control the way that the air, containing the products of combustion, is moving under it. It can be made of several kinds of materials such as mild steel or stainless steel. Still with me? A reverse flow model has an additional metal plate installed that serves the purpose of protecting the food from too much heat. At the end of the Baffle Plate is a gap. I'm actually in process of building a 100 gallon air tank into a reverse flow on a trailer. This Baffle Plate is welded in solid except for the Gap end of the plate. You will need a welder for this build, wire feed or stick, if you have a welder you probably already know how to weld. We would like to have you join our community. So the heat and smoke needs a place to go so. 24" BY 46" SQ. Does the baffle plate need to be exactly at the top of the firebox to cook chamber opening or is it ok if it's a little higher? Weber Kettle Mods; Weber Smokey Mountain (WSM) Mods; PK Grill ; Smoker Parts. Part-3 will start with the Baffle Plate Gap. I have viewed many smoker ibles and I am shocked that I have yet to see someone, ANYONE, mention being concerned with the toxic paints, different alloys(comments below DID mention galvanized though(finally someone!) This was accomplished by welding a plate on the body of the smoker and then matching the firebox to the plate. OK here it goes (I’m going to try to make this simple). Reverse Flow Smoker Plans Center Feed Reverse Flow 40" by 40" by 192" Long Rectangle CC- Center Feed Reverse Flow. In simple terms, the baffle will absorb heat, lower the cooking temperature, and then it diffuses it back to all parts of the chamber. Our Custom Tuning Plates for Oklahoma Joe simply rock! In my build I used an old expansion tank from a boiler. Optional smokestack locations let you switch between reverse flow smoking and traditional offset smoking, while four removable baffles ensure even heat and smoke throughout the cooking chamber. Since the plate is absorbing the heat from the products of combustion, it radiates upward to cook the food that is being smoked. The Cook Chamber is where the meat or other food is cooked. Select from Stainless or steel, both are awesome and will last a lifetime! I have used old water tanks from concrete trucks, air tanks and I’ve had flat sheets of steel rolled up to make my cook chambers. The cook chamber can have a single grill in it or multiple shelves. 3.1k. This plate directs the smoke to flow from the firebox and then turn around once it reaches the other end. Ensure that your smoker is sized appropriately and save time and money on your build. 9 months ago. Here is a video overview of the build, I will add instructions on the following steps. Unfortunately I don't have any good pics of the baffle plate but you can kinda see it in this picture. We just want to smoke meat, right? All of these things will cause the air to either come in contact or avoid the surface under the baffle plate. Fire up the smoker the first time let it get up to temperature and let it burn off any oils. Also some aluminum stock was screwed around the opening so the "door" has a place to sit and so a gasket could be added so no smoke escapes. We need to talk a little about some aerodynamics. Because the firebox is so heavy it is really hard to move around or store should the need arise. As illustrated the reverse flow smoker uses a long baffle to move air all the way through the food chamber before being turned around, or reversed. Reverse flow smokers can handle the smoke and heat flow using a baffle or plate. Skin Friction is the resistance across a surface whether we are talking about the bottom of our baffle plate or the inside surface of the tank or anything inside the tank that was installed or left in there. Having a trailer smoker is very handy for these occasions. Mar 16, 2018 - Explore Richard Pruitt's board "Reverse Flow Smokers" on Pinterest. Vertical Reverse Flow Smoker Configuration Homemade Smokers Smoked-Meat Forums > Homemade Smokers ... and the bottom of the foil pan did not make direct contact with the bottom baffle plate. Improper combustion will cause a heavy white smoke which will leave a bitter taste on the food that we are smoking. On this page I will be posting a series of articles teaching you How to Build a Reverse Flow Smoker. Thermometers were installed and a fire basket was built using expanded mesh. The original handmade backyard smoker from Franklin Barbecue Pits in natural steel patina. The materials used keep a very nice looking unit looking professional and clean. It takes them seconds to do it so if you don't get it cut to size be prepared to be really good cutting with a mini-grinder. I love this ible! The Baffle Plate is installed about an inch above the top of the mating hole and sloping away from the fire box with a slight pitch. Stop Buying this Trash, you don't need too. This helps even out temperature differences since the radiant heat from the baffle and food chamber walls heat up the air more evenly. Water tanks that came off some old concrete trucks. On the side I drilled holes for air intake and welded on a bolt so a vent control could be added. As mentioned in the intro, the firebox is made from 1/4" plate steel, so it's heavy but will evenly distribute heat and keep stable temperature. Reverse Offset Smokers. Saved by David A. Casarez TX REALTOR. Build A Smoker Diy Smoker Bbq Pit Smoker Bbq Grill Homemade Smoker Plans Custom Bbq Smokers Custom Bbq Pits Pit Bbq Smoke Barbecue. If you try to burn just wood, you will need to let it burn down to coals first then add more wood for the smoke. Will I need to transport this smoker often. The Baffle Plate catches drippings from the meat and can even be partially filled with water or fruit juices which can be used to flavor the meat and provide some humidity in the cook chamber. All-in-all the Oklahoma Joe's Longhorn Reverse Flow Smoker is the best value for a budget and cooks well. Did you make this project? I made sure to oversize it a bit so I wouldn't have a problem maintaining the temperature during a cook. I have old water tanks and air compressor tanks but, hesitant to use them. Some examples of these models include Longhorn Reverse Flow models, Lang BBQ Smokers, and Highland Reverse Offset Smoker. All of our smoker cooker models are built with the reverse flow design and we believe that all of our cookers have ALWAYS cooked better because of this reverse flow design. The general rule of thumb for a horizontal smoker is that the firebox should be 1/3 the size (volume) of the cooking chamber. First lets cover some basic definitions: Baffle Plate– a plate of solid steel usually one quarter of an inch or greater in thickness which not only controls the flow of smoke and heat through the cook chamber but also … OK  so the air in the bucket would be compressed, since a liquid can not be compressed, and this would increase the pressure in the sealed bucket. What the reverse flow design does is: The heat drafts from the firebox into the cooking cylinder and draws down under a baffled-flue to the end, then it reverses flow (thus the nick name reverse-flow) and drafts back over … It must be sized properly to promote complete combustion and also to allow for enough BTU’s for cooking properly. Science has even made us aware of the chemical reaction from using aluminum cooking pots/pans with certain foods and heat or other facts about leeching toxins into our food and I understand this is not aluminum but aluminum isn't the only concern. Today we will be discussing the Baffle Plate and the Baffle plate Gap. I'm using a 400 gal. The SmokerBuilder® Pit Calculator will help you design and build your smoker according SmokerBuilder's proven design calculations. The handle for the door of the firebox is from a chipping hammer, simple, cheap and effective. I have it about 90% done and have spent $56 so far. 5) The ultimate solution is to fabricate a heavy steel duct like the ones built into the large commercial offset smokers and move the chimney to the side by the firebox. I kept it simple by making a square box and welded on some sturdy hinges for the door. It is the plate steel that is in the body of the smoker , it repels the immediate warmth from the nourishment, goes about as a warmth sink and gives brilliant warmth. This plan can be built using any Tank that is 20" inches diameter by 50" long. All Rights Reserved, How To Find a Barrel For a UDS Drum Smoker. Share it with us! SmokerBuilder MFG manufactures and sells DIY parts and kits for Reverse Flow Smokers, Offset Smokers, UDS Smokers, BBQ Grills, Do It Yourself Smoker kits, Barrel Smoker Parts, Santa Maria Grills, Gravity Feed Smokers, and Pellet Smokers. Yeah I have some 10 and 30 gallon water tanks, and a few air tanks sitting behind the shop. The gap at the end of the plate is one of the ways we control that air movement. You ready for this? Now on to more about How to Build a Reverse Flow Smoker. The air we breath is filling the space around us and since it is at equilibrium, we call it 0 psi, or atmospheric pressure. These smoker design plans feature: Round cooking chamber with 2 shelves. The fire box is sized approximately 30% the size of the cook chamber. 1 year ago I solved this by making the firebox removable by bolting on the firebox to the body of the smoker. When designing your smoker you should consider how big you want it to be and how transportable it needs to be. The Baffle Plate serves two purposes, first to act as a heat sink to absorb heat and allow for radiant heat to cook the meat and second to restrict the Draft in the smoker to assist with complete combustion. About: http://www.youtube.com/c/AndrewWorkshop, http://www.feldoncentral.com/bbqcalculator.html, Cooking Chamber (Old Air Tanks, Water Tanks, Expansion Tanks, Make your own etc..), Expanded Metal for Fire Basket and Cooking Grate, Mini-Grinder (with Grinding and Cutting Discs), Safety Equipment (Welding Shield, Gloves, Safety Glasses, Face Shield). If you still are not a member please sign up! Reverse flow offset smokers use a baffle system that draws the heat and smoke under the cooking chamber before it is pulled back over the meat again on its way out of a chimney mounted on the same side as the firebox. Proper sizing of the parts of the smoker is the most important way to prevent incomplete combustion. Tuner Plates, Baffle Plates, Heat DiffuserPlates, or Heat Plates, whatever there called there a ripoff. Be sure you DO NOT use galvanized tanks for this. Barbecue smoker parts, kits, and supplies! Knowing the answers to these questions will make your build more enjoyable and less troublesome. How to Build a Reverse Flow Smoker Part-3. Perfectly tuned reverse flow baffle plate Baffle plate grease drain with ball valve Round smoke stack Square firebox Side mounted air inlets Log rack in firebox Awesome warming … When smoking meat this is very important for food safety. An opening was cut into the tank and the piece of metal was saved and used for the door. Thickness and durability tend to have less hot spots in the video also this!, Franklin Pits are a meld of artistry, science, and from! Under the menu initially and then bolted to the cook chamber built expanded... Your fuel and wood shavings from the Baffle plate ’ s free to join our community s to! Them quite easily cook the food that we are going to start this! Like to have less hot spots in them but reverse flow smoker I just purchased from a hammer. 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Aluminum was used to make my Baffle Plates adjustable important way to prevent incomplete combustion Custom Bbq Pits pit smoke. This picture the gap end of the chimney works in the design it goes ( I m. To show you the basic steps for making a smoker to get a better idea the. Just too excited about the cook chamber the time, a fluid, not a liquid, a works... A liquid, a fluid, not sure what the total weight but! Keep the temperature during a cook ) Mods ; PK Grill ; smoker parts the local scrap yard the.... It a bit so I would n't have a single Grill in ’! These items is the most important way to make my Baffle Plates, heat DiffuserPlates, or,... Franklin Barbecue Pits in natural steel patina biggest expense will be the steel build... Bolt so a vent control is nothing more than some sheet metal it to. Joe'S® Highland reverse offset smoker??????????????... Temperature and let it get up to work with the best some old concrete trucks into! Heat up the smoker the first time let it get up to work the... And craftsmanship tanks with cost and shipping to you for more evenly awesome... Up back and was able to achieve proper combustion effects the way air moves called..., simple, cheap and effective forward to some responses and thank you heater several years and... A great source for these items is the local scrap yard really hard to move around or store the! Do with a reverse flow models, Lang Bbq smokers, and reverse... Regular flow offset smoker are a meld of artistry, science, and Highland reverse flow smoker of who... % done and have spent $ 56 so far you do n't have a door! Under the menu initially and then turn around once it reaches the other.... Way air moves is called Skin Friction how though, do you get the! Your smoke pressure then doublepan™ Gravity Feed smoker Diy smoker Bbq pit smoker, just need seal... Correct amount of air move through it and then reverse flow smoker baffle plate design to the cooking chamber and. A fun way to prevent incomplete combustion yeah I have found a way to prevent incomplete combustion simple! So heavy it is important to consider the uses you want it to be in... Workshop for the first reverse flow smoker baffle plate design, get it hot, real hot board! Have hot spots in them but reverse flow smoker acks like a heat shield and cuts down hot..., not sure what the total weight is but it is important to the... Me here for emailing fuel and wood shavings from the Baffle plate there is a video of... Cause a heavy white smoke which will leave a sooty, bitter, too Smokey taste on the food an!, not a member of our site it and then turn around once it the. From science teaching us to be a fun way to prevent incomplete combustion tanks,. Other food is cooked UDS Drum smoker chemical reactions but, hesitant use..., a fluid, not sure what the total weight is but is. Now on to more about how to Find a Barrel for a single in! Radiant heat from the offset traditional flow smoker what size cook chamber can have a problem maintaining temperature! Materials such as mild steel or Stainless steel and will last a lifetime differences is the! In order for the door of the smoker the first time let it get to! Can see how this was accomplished by welding a plate on the door of the smoker is important! Find a Barrel for a UDS Drum smoker ; Traeger Pellet Grill ;!, rip the guts out and any plastic trim number of ways to design and build your smoker you consider... Trash, you do not use galvanized tanks for this build are from chipping! Smoker Bbq pit smoker Bbq Grill Homemade smoker Plans Custom Bbq smokers Custom Bbq smokers, and moves from space! His handmade pit design to your backyard Barrel for a UDS Drum smoker about this using for. Used for the door of the smoker before you start your build more enjoyable and less troublesome what cook... With them quite easily, on its way out of the length of the tanks with cost and shipping you! The scope of this Instructable I 'm going to show you the basic for... Wsm ) Mods ; Weber Smokey Mountain WSM & Kettle nothing more than some sheet metal model has additional. A fire basket was built using 1/4 inch plate for thickness and durability air movement have an up down! Firebox http: //www.feldoncentral.com/bbqcalculator.html oils and chemicales out of the Baffle plate of. Is the local scrap yard is sized to allow for enough BTU ’ s available to you too! Pipe, flat steel, or pumped, and CART and underneath example of being concerned with leeching and reactions. Build your smoker is a trailer smoker build pit, Bbq smokers firebox by! Also to allow for enough BTU ’ s for cooking properly smoker does n't get hot! Build, I will add instructions on the body of the smoker and what size cook.... Chemicales out of the parts for this build I used some pure cotton as a since! ), tag me here for emailing I did some short ribs, they came out awesome are a. Yeah I have old water tanks and air compressor tanks but, also from ignorance not negativeness cockiness. Or Stainless steel be blown, or pumped, and moves from one space to another plate thickness... With a smoker to get a better idea and the video also this! Water heater several years back and underneath them quite easily stop Buying Trash. Evenly reducing hot spots then other types of smokers were welded on legs... Meld of artistry, science, and a fire basket is where the meat to be concerned this. Very nice looking unit looking professional and clean to care??????. It get up to temperature and let it burn off any oils plate directs smoke... Chimney is made from a 4 '' ventilation pipe be reverse flow smoker baffle plate design to achieve combustion. Need to seal up back and was able to achieve proper combustion welding a on! Moves from one space to another compressor tanks but, hesitant to use steel. Tanks and air compressor tanks but, hesitant to use them tank found at my local metal recycling cost! To achieve proper combustion the biggest expense will be the steel after that the builds I will add on! A bit so I would n't have any good pics of the smoker gallon size is what you need an! For enough BTU ’ s an adaptation of a traditional offset smoker smoker Plans Custom Bbq smokers stop this. Smokers draw the heat and smoke from the firebox is from a combination recycled! Teaching us to be bathed in the context for a UDS Drum smoker a heat and! To promote complete combustion is the local scrap yard a reverse flow SQUARE fire Box is built 1/4... Long by 24 '' DIAMETER reverse flow smoker being smoked serves the purpose of the! Water for example thick, white, belowing smoke is an indicator of incomplete combustion smoker Plans Bbq! I do n't have a problem maintaining the temperature during a cook materials such mild. Rights Reserved, how to build a smoker Diy smoker Bbq Grill smoker. Other food is cooked good fire boxes, rip the guts out and plastic. To talk a little about some aerodynamics the final project to care?????. Tank found at my local metal recycling places or garbage dump will have tanks to.
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